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Compactors and calenders

The DOLLFUS & MULLER felts are used on compacting machines or calendering machines. Knitted goods need to be pre-shrunk and stabilised in order to avoid the subsequent shrinkage of the T-shirts or polos in washing machines. The compacting felts facilitate this effect and improve the fabric handle. The shrinkage required (between 2 and 10%) is mechanically given on both sides of the fabric by two consecutive felts using high temperature (usually between 110 & 160°C / 310°F / 280 & 320°F) and steam pressure.

For heat-setting processes, carried out between 180-200°C (350-400°F), DOLLFUS & MULLER has developed heat resistant felts made with Nomex fibres. These compacting felts are used on the following machines : Ferraro, Sperotto Rimar, Santex, Lafer, Lafer Türk, Heliot, Calator Ruckh, Weiss, Monti Antonio, I Kuang, Monforts, Mersan, Serteks, Hung Jyi, Ssang Ho, Dong Nam, Poong Kwang, Dogus,…

Compacting :

QualityCompositionThickness
(mm)
Weight
(g/m²)
Maximum working T°
(in continuous operation)
Insight
FZ 800100% Nomex® fibres21 ± 18000 ± 400230°C / 450°F
FZAV 808100% Nomex® surface / Polyester21 ± 18000 ± 400160°C / 310°F
FZAV 708100% Nomex® surface / Polyester18 ± 17000 ± 400160°C / 310°F
FLPV 640Wool / Polyamide / Polyester16 ± 16400 ± 400160°C / 310°F
FLPV 540Wool / Polyamide / Polyester13 ± 15400 ± 400160°C / 310°F

Calendering :

QualityCompositionThickness
(mm)
Weight (g/m²)Maximum working T°
(in continuous operation)
Insight
FZ 380100% Nomex® fibres10 ± 13800 ± 200200°C
FZ 300100% Nomex® fibres8 ± 13000 ± 200200°C
FV 380100% Polyester10 ± 13800 ± 200160°C / 310°F
FV 300100% Polyester8 ± 13000 ± 200160°C / 310°F
Q 40 F100% Wool10 ± 14500 ± 500150°C / 300°F
Q1011100% Wool8 ± 13400 ± 350150°C / 300°F
Q1 / G1100% Wool5.5 ± 12500 ± 250150°C / 300°F


Tensionless & Relax dryers

The DOLLFUS & MULLER open mesh belts are used to dry, to shrink and to stabilise the fabric in these machines. The fabric, which has been stressed during earlier processes (knitting, dyeing & squeezing), needs to be relaxed. This is usually achieved by agitating the fabric between two belts, either by hot air (between 150 & 180°C/350°F / 300 & 350°F) or other mechanical means. These open mesh conveyor belts are used on the following machines : Santex, Monforts, Heliot, Obermaier, Sperotto Rimar, Monti, Salvade, Tube Tex, Albrecht, Brückner, Krantz, Calator Ruckh, Dhall, Harish, Swastik, Fong’s, I Kuang, Hung Jyi, Ssang Ho, Il Sung, Dong Nam,…

QualityComposition
(Wa = warp / We = weft)
Maximum working T°
(in continuous operation)
Permeability
(CFM: Cubic Feet/Min.)
under 124 Pa
Insight
TAMIP GT 70
(PTFE coated)
Wa : Teflon® coated fibreglass
We : Teflon® coated fibreglass
260°C/500°F1980 ± 100
TAMIP GT 40
(PTFE coated)
Wa : Teflon® coated fibreglass
We : Teflon® coated fibreglass
260°C/500°F1900 ± 100
TAMIP C 928 Z ST
(smooth and flexible woven)
Wa : PEEK Monofilament
We : PEEK Monofilament
alternated with wrapped Nomex®
230°C / 450°F1550 ± 80
TAMIP KT 40
(PTFE coated)
Wa : Teflon® coated Kevlar®
We : Teflon® coated Kevlar®
190°C1500 ± 50
TAMIP KGT 40
(PTFE coated)
Wa : Teflon® coated Kevlar®
We : Teflon® coated fibreglass
190°C1710 ± 50
TAMIP C 928 R ST
(smooth and flexible woven)
Wa : PPS Monofilament
We : PPS Monofilament
alternated with wrapped Nomex®
180°C/350°F1570 ± 80
TAMIP C 928 ST
(smooth and flexible woven)
Wa : PET Monofilament
We : PET Monofilament
alternated with PET cabled yarn
150°C / 300°F1400 ± 70


Teflon® sheets

For a better introduction of the knitted fabric and its shrinkage adjustment, we supply also different kinds of Teflon® coated sheets (100% Kevlar® & 100% Fibre glass) of all thicknesses which can be used on the compactors or dryers.

QualityCompositionThickness
(mm)
Maximum working T°
(in continuous operation)
Insight
TAMIP T 00/140100% Teflon® modifié1.40260°C/500°F
TAMIP KT 00/45Teflon® coated Kevlar®0.45200°C
TAMIP GT 00/70 ASTeflon® coated fibreglass Antistatic treated0.70260°C/500°F
TAMIP GT 00/69Teflon® coated fibreglass0.69260°C/500°F
TAMIP GT 00/35Teflon® coated fibreglass0.35260°C/500°F
TAMIP GT 00/25Teflon® coated fibreglass0.25260°C/500°F


Nomex®, Teflon®, Kevlar® are registered trade marks from Dupont de Nemours
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